Bolts

Our comprehensive selection of bolts covers hex, heavy hex, flange, carriage, structural, anchor, U, eye and stud bolt types manufactured to DIN, ISO, ASTM and ASME standards. Available in carbon steel, stainless steel and alloy steel for engineers, buyers and industrial manufacturers requiring reliable fastening solutions.

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What are Hex Bolts?

Hex bolts, or hexagonal bolts, are a type of precision fastener with a characteristic six-sided hexagonal head. Renowned for their robustness, hex head bolts are designed to be driven with a wrench or socket that can efficiently transfer greater torque than other drive types.

These bolts are engineered to provide a high degree of precision and strength, regardless of whether they are driven into tapped holes or hex bolts and nuts are used in conjunction to clamp components together. They play a crucial role in mechanical assemblies, ensuring that components are held together securely, with the hexagonal head offering an optimal grip for tightening and loosening.

How Hexagonal Bolts Work

Hexagonal bolts, including the popular M6 hex bolt, are indispensable in numerous industries, from automotive to architecture. Their unique design enables them to withstand high levels of torque, making them ideal for heavy-duty applications. A hexagonal-headed bolt is also one of the only drive types to be driven perpendicularly rather than parallel with the threaded shaft making it useful in scenarios with restricted space.

In use, hex bolts and nuts are commonly combined in machinery to ensure a tight, secure fit. In scenarios like automotive engines or architectural structures, hex flange bolts provide the necessary clamping force to keep components in place under stress without the explicit need for a washer.

Types of Bolts

The twelve bolt types below span three application families. Standard-head bolts are tightened with tools applied to the head—the hex geometry dictates socket or wrench fit. Round-head and low-profile bolts are turned from the nut side only; the head bears against the material and often locks rotation. Special-function bolts serve a dedicated mechanical role beyond simple clamping, from pipe support to concrete embedment. For design logic behind each family, see the Bolt Classification System section above.

TypeGroupKey FeatureKey StandardTypical Application
Hex BoltsStandard-HeadSix-sided head, partial or full threadDIN 931 / DIN 933 / ASME B18.2.1General structural steel, machinery assembly
Heavy Hex BoltsStandard-HeadOversized hex head, thicker than standardASME B18.2.1High-pressure flanges, bridge connections
Flange BoltsStandard-HeadIntegral washer face under hex headDIN 6921 / ASME B18.2.3.4MAutomotive chassis, engine mounts
Square Head BoltsStandard-HeadSquare head for wrench or open-end spannerASME B18.2.1Legacy machinery, timber framing, agricultural equipment
Carriage BoltsRound-HeadDomed round head, square neck under headDIN 603 / ASME B18.5Wood-to-metal connections, guardrails, furniture
Plow BoltsRound-HeadFlat countersunk head, square or keyed neckASME B18.9Agricultural plow blades, grader cutting edges
Elevator BoltsRound-HeadLarge flat countersunk head, square neckASME B18.2.2Conveyor belts, bucket elevators, grain handling
U-BoltsSpecial-FunctionU-shaped rod, threaded on both endsDIN 3570Pipe clamping, leaf-spring axle mounts, exhaust systems
Eye BoltsSpecial-FunctionLooped or ring head for liftingDIN 580 / DIN 444Rigging, hoisting, overhead lifting
J-BoltsSpecial-FunctionJ-shaped bend, one threaded end—Concrete embedment, sill plate anchoring, foundation work
Anchor BoltsSpecial-FunctionL-bend or plate washer at embedded endASTM F1554Steel column base plates, light poles, structural foundations
Stud BoltsSpecial-FunctionFully threaded rod, nut on each endASME B16.5Flanged pipe joints, pressure vessels, heat exchangers

Materials

Carbon Steel

  • Grade 4.6 (400 MPa) — indoor dry only; low-stress general assembly, furniture

  • Grade 8.8 (800 MPa) — structural steel, machinery, automotive; zinc-plated for mild outdoor exposure

  • Grade 10.9 (1,000 MPa) — crane components, heavy equipment, high-stress joints

  • Grade 12.9 (1,200 MPa) — critical engine fasteners, aerospace ground equipment; indoor dry only

Alloy Steel

  • ASTM A193 B7 (860 MPa min) — high-temperature flanges, pressure vessels up to 450°C; moderate corrosion resistance with coating

Stainless Steel

  • A2 / 304 (500–700 MPa) — outdoor general, rain, mild chemical exposure; food equipment, architectural, exterior trim

  • A4 / 316 (500–700 MPa) — coastal saltwater, chloride-rich environments; marine hardware, chemical plants, offshore platforms

Coated Carbon Steel

  • Hot-Dip Galvanized (HDG) — outdoor structural, UC4A ground contact; deck framing, guardrails, transmission towers. Tensile strength follows the base grade.

Grade selection balances two independent requirements: tensile capacity for the design load and corrosion resistance for the service environment. A 12.9 bolt in a saltwater setting fails from stress corrosion cracking long before it exceeds its tensile limit. Grade 8.8 with HDG or 316 stainless often outperforms uncoated 12.9 outdoors, despite the lower tensile number.

How to Choose the Right Bolt

Step 1: Load type

  • Tension-dominated joint (flanges, lifting lugs, column bases) → Hex, Heavy Hex, or Stud Bolt. Grade depends on design stress.

  • Shear-dominated joint (clevis pins excluded—use a bolt when disassembly is required) → Hex with grip length spanning the shear plane.

  • Clamping around a pipe or shaft → U-Bolt.

  • Embedded in concrete → Anchor Bolt or J-Bolt.

Step 2: Service environment

  • Indoor, dry, low load → Grade 4.6 carbon steel, bare or zinc-plated.

  • General outdoor, no salt → Grade 8.8 HDG or A2 stainless.

  • Coastal, saltwater, chemical exposure → A4 (316) stainless or Grade 8.8 HDG with periodic inspection.

  • High temperature (300–450°C) → ASTM A193 B7. Stainless bolts lose strength above 300°C; B7 holds to 450°C.

Step 3: Assembly constraints

  • Only one side accessible → Carriage bolt with square neck locking into the structural member.

  • Bolt head must sit flush, no snag risk in moving machinery → Plow bolt or elevator bolt.

  • Repeated lifting and removal required → Eye bolt with shoulder pattern (DIN 580), not straight pattern (DIN 444)—the shoulder resists bending at the thread root.

  • Flanged joint, both sides accessible, frequent disassembly → Stud bolt with two nuts; replacing a stud is cheaper than replacing a bolted joint after thread damage.

FAQs

Q: Why are bolts hexagonal?

A: Bolts are hexagonal primarily for practicality and efficiency. The hexagon shape offers an ideal balance between ease of manufacturing and providing a large surface area for wrenches or sockets. This shape allows for better torque transfer, reducing slippage and wear during tightening or loosening.

Q: What is the difference between a socket screw and a hex bolt?

A: The key point of difference is that socket screws have a hexagonal drive set into the head itself and are typically driven with a hex key or Allen wrench. They can have various head shapes and sizes. Hex bolts on the other hand have a hexagonal head which is their defining characteristic and are designed to be driven with a wrench or socket set.

Q: What is the difference between a stud bolt and a hex bolt?

A: Stud bolts are headless fasteners, also known as threaded bars which can be inserted into workpieces to allow other sections to align and rest onto while being fastened with a nut. Hexagon bolts however are commonly used for general fastening purposes without that added dimension of alignment and providing a resting point.

Q: What are the advantages of hex bolts?

A: Hex bolts, including hexagon bolt and nut pairs, are the go-to fastener that offers high strength, ease of installation, and versatility in various applications. Their key advantage is high torque transfer and the ability to be installed with a wrench perpendicular to the threaded shaft.

Q: What tool do you need for a hex bolt?

A: Typically, a wrench or a socket set is used for hex bolts, with the size depending on the hex bolt head dimensions which range from 4mm to 55mm in our selection.

Q: How do I know my hex bolt size?

A: To determine the size of your hex bolt, measure the diameter and length of the threaded shaft. Then measure the diameter and height of the head. For specific types like an M6 hex bolt, the size of the thread is indicated by the M-number. Although the length and head size can differ.

Bespoke Hex Bolts Manufacture.

High precision, bespoke manufacture of Hex Bolts to customer specification. State of the art facilities specializing in both small batch prototyping and large scale manufacture.